6 Signs Your EWP Needs Repairs

Elevated work platforms (EWPs), despite their varying sizes and usage, all require regular inspection, service, and repair. Neglecting early warning signs can lead to breakdowns, costly delays, or even worse – accidents. 

SuperService™ has years of experience maintaining, repairing, and optimising access equipment. Our team of heavy equipment specialists has extensive knowledge of these machines, allowing us to identify issues before they become major problems. 

In this article, we’ll walk you through the critical signs that indicate your EWP needs inspection. This will help you to take proactive and preventative steps to keep your equipment – and your team – safe. 

 

6 Indicators That Your EWP Needs Repairs 

Keeping your elevated work platform in peak condition is critical to maintaining safety and efficiency on your job site. However, like any piece of heavy machinery, EWPs can exhibit signs of wear and tear. Here are the key warning signs you should never ignore: 

1. Unusual Noises or Vibrations
   If your EWP starts making strange noises or vibrations that weren’t present before, this is often an early warning sign of mechanical issues. These could stem from worn-out components, loose parts, or issues with the hydraulic system. Ignoring these signs could lead to more significant mechanical failures down the line.
2. Slow or Jerky Movement
   Smooth operation is essential for an EWP. If you notice the platform moving slower than usual, or if the movement is jerky or unpredictable, it could be a sign of hydraulic issues, electrical problems, or worn-out components. Addressing this issue early can prevent accidents and improve operational efficiency.

3. Unresponsive Controls
   If the controls of your EWP start to feel unresponsive or delay in reacting, this is a critical issue. Control problems could stem from electrical faults, wear in the control mechanisms, or hydraulic issues. Delayed response times can compromise safety, especially in high-risk environments.

4. Electrical or Hydraulic Issues
   Electrical problems, such as flickering lights, faulty control panels, or unresponsive buttons, can disrupt the operation of your machine. Similarly, hydraulic issues like pressure, leaks or fluid contamination can impair the equipment’s performance. Both issues require immediate attention to avoid further complications.

5. Reduced Battery Life or Power Issues
   For battery-operated EWPs, a noticeable decline in battery life or power inconsistencies can signal that the battery is nearing the end of its lifecycle or that there is an issue with the charging system. Addressing power issues promptly ensures that the EWP remains reliable and reduces the risk of unexpected shutdowns.

6. Visible Damage or Wear
   Regular visual inspections of your machine are crucial. Look for visible signs of wear, such as cracks and damage to the scissor stack, boom sections, pins, platform guard rails, tyres and tracks. Even small damage can escalate if left unchecked, leading to costly repairs or safety incidents. 

By paying close attention to these warning signs and taking prompt action, you can ensure your access equipment remains in safe working condition and avoid unexpected downtime. At SuperService™, we can assist with any repairs or maintenance needs, ensuring your machine stays in top shape. 

The Importance of Regular Maintenance Checks 

Routine maintenance is your first line of defense against major repairs. Regular checks with a heavy equipment mechanic like SuperService™ allows minor issues to be detected before they escalate into significant problems, saving both time and money. By keeping up with maintenance schedules, you ensure that your access equipment is always in optimal working condition, reducing the likelihood of unexpected breakdowns. 

During regular maintenance checks, major components like the hydraulic system, electrical components, platform stability, and any signs of wear and tear are inspected to ensure that they are in good condition. Any issues detected are then able to be fixed before they cause costly equipment downtime.  

 

Looking for EWP repairs? 

Timely repair and maintenance of your elevated work platform are essential to ensuring the safety of your workers and the smooth operation of your projects. By staying vigilant to the signs of wear and tear, having regular maintenance checks, and addressing issues promptly, you can extend the life of your equipment and avoid costly downtime. If you notice any signs that your machine needs repairs, don’t hesitate— contact the team at SuperService™ on 1300 895 895 to ensure that your equipment remains safe and reliable. The Heavy Equipment Specialists, our team work across all major brands, including Genie service and Genie repairs. 

Interested in what is involved in an EWP inspection? Check out The Complete Guide to EWP Inspections