Everything You Need to Know About Boom Lift Maintenance

When was the last time you checked your boom lift? If you’re scratching your head trying to remember, it’s probably been too long. Regular boom lift maintenance is crucial to ensure safety, extend the lifespan of your equipment, and avoid costly repairs. But what exactly does it entail?

In this article, you’ll learn everything about boom lift repair and maintenance.

What Are Boom Lifts?

A boom lift, also called a cherry picker or man lift, is a type of aerial work platform that provides temporary access to hard-to-reach areas, often at great heights. It works with a hydraulic arm that extends outward and upward, with a platform or bucket at the end for the operator. This equipment is commonly used in construction, warehouse management, maintenance, and other industries that need to complete high-reach tasks. They are essential in construction because they help workers reach high, hard-to-access areas, reducing the risks of using ladders or scaffolding. Boom lifts also improve efficiency by accurately moving smoothly and reaching great heights, which helps avoid delays in different jobs.

How Are Boom Lifts Used?

Boom lifts play a crucial role in numerous tasks requiring high-reach applications. Common uses include:

• Construction
• Window cleaning
• Painting
• Installation
• Tree trimming

Boom lifts enhance safety by reducing the risk of falls and speeding up jobs by providing a stable platform to work from. They can move in multiple directions—up, down, and sideways—and larger models can extend up to 185 feet. Proper training is crucial to operate these machines safely and effectively.

Why is Boom Lift Maintenance Essential?

Boom lifts, whether used for construction, maintenance, or any other purpose, are complex pieces of machinery. They face wear and tear from daily use, exposure to the elements, and the demands of various job sites. Neglecting maintenance can lead to breakdowns, accidents, and significant downtime. Here’s why regular maintenance is non-negotiable:

Safety

Safety is the top reason one should undergo regular boom lift inspection and maintenance. Making sure all parts of the machine are working properly reduces the risk of accidents and injuries.

Cost-Efficiency

Routine maintenance helps catch small problems before they become big, expensive issues. For example, fixing a small hydraulic leak early is cheap and easy. If left alone, it could cause a major system failure, leading to costly repairs and long downtime.

Longevity

Well-maintained equipment lasts longer. Regular boom lift maintenance keeps the equipment in good condition, extending its life. This means you get more years of use from your investment. By following the manufacturer’s maintenance schedule, you ensure your boom lift stays in top shape for as long as possible, giving you better returns on your investment.

Compliance

Staying compliant with safety standards and regulations is mandatory. Not complying can result in fines, legal trouble, and increased liability if an accident happens. You always need to make sure that you’ve updated all your boom lift inspection requirements and records. Keeping detailed maintenance records and following service schedules ensures you meet all necessary safety and regulatory requirements.

Preventing Downtime

Breakdowns cause significant downtime, delaying projects and increasing costs. Regular boom lift repair and maintenance help prevent unexpected failures, making sure your equipment is always ready to use. Keeping your equipment in top shape minimises the risk of project delays and keeps productivity high.

Enhancing Performance

A well-maintained boom lift works better. Regular servicing ensures all parts function efficiently, providing smooth and reliable operation. This boosts overall performance, helping workers complete tasks more effectively and safely.

Key Components of Boom Lift Inspection and Maintenance

Maintenance isn’t just about keeping your boom lift clean. It involves thoroughly inspecting various components to ensure they are functioning correctly. Here’s a breakdown:

1. Pre-Operational Checks

Before using the boom lift each day, perform these checks:

• Visual Inspection: Look for any visible damage or wear on the lift, such as cracks, leaks, or corrosion.
• Fluid Levels: Check hydraulic oil, engine oil, and coolant levels.
• Tires and Wheels: Ensure tires are properly inflated and check for any damage or excessive wear.

2. Operational Tests

Once the visual boom lift inspection is complete, conduct operational tests:

• Control Functions: Test all controls to ensure they are responding correctly.
• Safety Devices: Check alarms, lights, and emergency controls.
• Boom Movement: Extend and retract the boom to ensure smooth operation without any unusual noises or jerking.

3. Scheduled Maintenance

Follow the manufacturer’s recommended maintenance schedule, which typically includes:

• Lubrication: Regularly lubricate moving parts to reduce friction and wear.
• Filter Changes: Replace hydraulic, fuel, and air filters as needed.
• Battery Maintenance: Inspect and maintain battery connections and charge levels.

Common Maintenance Issues and Solutions

Even with regular boom lift maintenance, issues can arise. Here are some common problems and their solutions:

• Hydraulic Leaks: If you notice hydraulic fluid leaking, inspect hoses and connections. Tighten any loose fittings and replace damaged hoses.
• Electrical Problems: If the lift isn’t responding, check the battery connections and fuses. Ensure all wiring is intact and free from corrosion.
• Engine Troubles: Regularly check the engine for any signs of trouble, such as difficulty starting or unusual noises. Keep the engine clean and follow the manufacturer’s guidelines for servicing.

Professional Boom Lift Maintenance Services

While daily checks and minor maintenance can be handled in-house, it’s advisable to have your boom lift inspected and serviced periodically by professionals. They have the expertise and equipment to perform comprehensive inspections and repairs, ensuring your boom lift remains in top condition.

At SuperService™, we provide the professional boom lift maintenance services you need to keep your equipment running smoothly and safely. Our technicians are skilled across all major brands, including Genie repairs and Genie service. We’re trained to handle all aspects of boom lift care, from routine inspections and minor repairs to comprehensive overhauls.

Remember: maintaining your equipment is not just about compliance; it’s about ensuring safety, efficiency, and longevity. Regular checks, adhering to the manufacturer’s maintenance schedule, and addressing issues promptly can save you time, money, and potential headaches.

Make boom lift maintenance a priority, and you’ll reap the benefits of better performance and fewer breakdowns. Contact SuperService™ today for expert equipment repair and maintenance needs.

Don’t wait until a small issue becomes a big problem—schedule your maintenance with SuperService™ here!